Easy Way To Cut Aluminum Sheet

Use a pair of snips if you want to avoid power tools altogether and are working with thinner more flexible metal or need to make curved cuts.

Easy way to cut aluminum sheet.

Easy ways to cut sheet metal panels. Use wood as a backing piece to help push the chisel through the metal and prevent the chisel s tip from wearing. Auto hobbyists and handypersons sometimes have the need to cut aluminum sheeting and don t always have the luxury of going to a metalworking shop to take care of it. There are several ways to cut corrugated metal.

Tired of getting fingers cut on sheet metal while using tin snips. Making accurate cuts on aluminum rods tubes and angles is easy with a miter saw and a blade designed to cut nonferrous metal check the label. Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip. If you re cutting a line in a sheet of aluminum you can skip the vice and cut your way down the sheet on a flat surface.

How to cut thin aluminum. With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet. If the motor housing on your saw is open and could collect metal chips tape a piece of cloth over the openings to protect the motor windings and bearings while you cut the aluminum. Use a circular saw to make long straight cuts in thicker sheets of metal.

This weakens the aluminium and creates a fracture line. While these methods result in controlled accurate cuts with limited. Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer. Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal.